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DESIGN OF A TWO FACE GAS BURNER COOKER
ABSTRACT
This
project which is on the design and fabrication of a two face gas burner is a
brief exploration on the various ways and means of designing, construction,
operating the two face gas burner, putting cost into consideration for economic
advantage. Herein are brief information
and literature on gas burner. The
properties of the constructional feature and their preference in construction
are described. The combustion reaction
resulting to the heat liberated is also given.
Also, the practical approach in making the construction of a two face
gas burner up to this standard is also given and recommendation to improve on
the standard is also included in this report.
TABLE OF CONTENTS
CHAPTER ONE
1.1
Introduction
1.2
Literature review
1.3
Specification of problem
1.4
Component parts and their functions
CHAPTER TWO
Construction mechanism / theory of combustion
2.1
Description of combustion devices
2.2
Pre mix or nozzle air blast burner
2.3
Mode of operation
2.4
Flame
2.5
Ultimate analysis
2.6
Requirement of the gas
CHAPTER THREE
MATERIAL
SELECTION
3.1
Properties
3.2
Mid steel
3.3
Brass
3.4
Cast iron
3.5
Hose
3.6
Copper pipe
CHAPTER FOUR
CONSTRUCTION
PROCEDURE
4.1
Tools and equipment used
4.2
Sequence of manufacturing
CHAPTER FIVE
ASSEMBLY OF THE PROJECT
5.1
Front view
5.2
Plan
5.3
Side view
CHAPTER SIX
COST OF
PRODCUTION/COST ANALYSIS
6.1
Design cost
6.2
Material cost
6.3
Machine cost
6.4
Total cost
CHAPTER SEVEN
MAINTENANCE
OF DEVICE
7.1
Safety precautions
7.2
Testing of the device
7.3
Recommendation
7.4
Conclusion
7.5
References
CHAPTER ONE
1.1
INTRODUCTION
The construction
of a two-face gas burner as a project topic that we embark upon become
necessary as a way of way of putting into application the engineering and
technological knowledge acquired so far. It is a starting point of actualizing
a functional technology in the country. Irrespective of the fact that there are
several breads of gas burners in the market, especially the ones imported, we
deemed it necessary to work further on it as a way of modifying the brand with
cast not left out in such modification.
1.2 LITERATURE REVIEW
The development of simple
gas burner started in the eighteen countries when people began to use coal gas
for burning. The application was fast put into practice by William Mulock who
designed the simple gas cooker to be used in his office, home and workplace
The first experimental gas cooker was made and in use in
1850. The improvement of this has multiplied greatly and is up to date widely
used in homes, restaurants and large catering establishments. The different
types of gas cookers available in the in the market are based on skills and
techniques of the designer or producer.
Based on the nature of energy supply, some gas cookers are
made up of combustion devices of an electric heating element. The well-constructed
ones are properly adapted and form an integral combustion of which of which
they generate and utilize heat. It is often quite different to draw a line
where heat generation stops and where heat utilization starts in a fuel forced
cooker. That is the fuel fired cooker being on the pack in the market these
days.
The releasing of heart starts with mixture of air and fuel
gas in the nozzle and combustion of the mixture to release heart takes place at
the burner.
1.3 SPECIFICATION OF
PROBLEM
In the course of fabricating the two-face gas burner, as a
copied project with some propose modification, some condition which ought to be
met are found as a standard of comparison with the already existing ones. This
posed a difficulty in the course of this construction. Since choice between
already existing gas cooker lies on service available, durability, connivance
cost.
The following specifications were considered a problem when
we started the design.
1. PORTABILITY.
How to
fabricate a two-face gas burner that will occupy the minimum space in the
kitchen was a problem. A two-face gas burner that is easily to be met in met in
our design.
2.
To construct a two-face gas burner that will be safe to any
prospective user.
3.
To constructs a two-face gas burner that will be easy to
maintain and wise gas will be free from unpleasant smell.
4.
To construct a two-face gas burner whose source of energy
(fuel) will be local.
1.4
COMPONENT PARTS AND THEIR
FUNCTIONS
1.
Burner chamber
2.
Linkage pipe
3.
Hose
4.
Gas Cylinder (containing gas valve)
5.
Angle bar (material)
6.
Control knob or valve
7.
Connection pipe for gas flow
8.
Nut
9.
Rod.
THE BURNER: This being the main component where combustion takes place
to release heat. There is gas delivery line, which leads to it in addition to
an adjustment to control the rate of atmospheric air mixing with the natural
gas
LINKAGE PILE: This is the pipe line
through which natural gas flow to the burner. One is lined along the frame of
the burner as seen.
THE GAS CYLINDER: This is the component of
the gas burner that containing the gas fuel through which a hose as connected
to the copper pipe of the burner through the gas passes to the burner for
combustion.
THE ANGLE BAR: This was used in
constructing the frame of the gas burner.
HOSE: This serves as a link
between the copper tubing and the control value of the burner.
CONTROL KNOB OR VALVE: It is a essential
component of the gas burner and it is used to regulate the volume or amount of
natural gas flowing to the burner.
MILD STELL PLATE this is used as a covering
or a wall for the gas burner. It also serves as a seat for the values.
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Electric stove is best for ovens as it gives nice even heating while gas is better for cooking. Gas has an automatic pilot light a safety valve control device that can be retrofitted between the gas inlet pipe and the catch base. For me, the ideal combination is a built-in electric wall oven and a gas cooktop.
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